How to Build the Perfect Junkyard Tool Kit

Andrew Ganz

Your toolkit needs to strike a fine balance between luggable and overkill.

Just about every gearhead has been to a pull-a-part junkyard. The (mostly) American phenomenon of a self-service automotive dismantler has been around for generations, and they generally all look the same: rows and rows of decrepit donor cars begging to provide you with that one part you absolutely need to complete a restoration, get your car back on the road, or upgrade it to way cooler spec.

Junkyards can be intimidating. They’re hidden behind big fences, which are often topped with barbed wire that’s sometimes electrified. They’re filthy. And they’re full of cars (and, unfortunately, sometimes patrons) that are ready to slice into you if you cross them the wrong way.

junkyard freysteinn-g-jonsson-50AJKy7FH7o-unsplash
Unsplash/Freysteinn G. Jonsson

They are, however, the best—and sometimes the only—place to find parts for many cars.

Here’s what you need to know about building a toolkit for a junkyard.

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Consider What Kind of Cars You Want to Pull Apart

Cars are held together with a staggering number of fasteners. Dismantling them can be easy—if you’re brutal, that is. We could argue for days about what’s easier to work on: an old car with relatively simple construction, or a new one designed with serviceability in mind but many layers of panels and wiring to work through.

Junkyard toolkit bag tool sleeve
Andrew Ganz

Before you even start to pack up your toolbag, think about what you’re after—and what you’ll need to get there. If you’re planning to dig through an ‘80s Mercedes-Benz, you can leave your SAE sockets at home. The inverse is true, despite its misleading name, if you’re after International Harvester parts. Japanese cars use a special type of screw that looks like a Phillips but is shaped a bit differently. The best way to get into one without stripping the screw is to do so with a Japanese Industrial Standard (JIS) screwdriver. (Once you’ve used one, you’ll never go back.) You may also be surprised at how long some auto brands have used Torx screws, particularly for interior trim or body panels. Cheap Torx bits will round out easily, so it’s worth spending on good stuff.

If you’ve been through your car a number of times, you probably know what type of screws you’re bound to encounter. If not, flip through the service manual and see what tools it commonly calls for.

Junkyard toolkit bag tools
Andrew Ganz

Newer cars—and by that, I mean cars from the last 50 or so years—tend to use a lot of plastic clips, which are astoundingly strong right up until they snap. And then they’re incredibly sharp, always in the way, and likely not quite broken enough to allow you to remove whatever they were holding together. Plan accordingly.

And if you’re after a specific part for a specific car, try to remove the one in your vehicle first. You’ll find out exactly what tools are needed for that job. Then again, this isn’t always the best advice, as sometimes it can be very useful to “practice” on a junkyard car before tearing yours apart.

Find the Right Carrying Case

Junkyard toolkit bag
Andrew Ganz

You may wind up doing a lot of walking in a junkyard, which means you probably don’t need an enormous toolkit. Personally, I prefer a relatively lightweight, low-frill, fabric bag with a zipper at the top. My current junkyard toolbag came with a set of power tools I bought at a big-box store. I’ve used it for about two years, and it shows little wear thanks to its durable construction. It might be my favorite bag yet. Others may prefer a hard plastic or metal toolbox. If you’re a junkyard regular, you’ve certainly seen people lug wheeled tool chests around. To each their own, but this seems like a gigantic pain.

Here’s why I like a simple fabric bag: For one, they’re inexpensive. You’ll inevitably snag the bag on something, and a tool bag with a hole in it is pretty much useless. Fewer pockets mean fewer places to accidentally leave a part in the bag from your last trip, which will irritate the folks at the entrance counter. A zipper on top means that your tools won’t inadvertently fall out. One with fairly large handles can double as a carrier for some of your freshly snagged parts, too.

Now Fill the Bag With the Right Tools

Junkyard toolkit bag
Andrew Ganz

Critically, your junkyard tools should be of good—but not heirloom—quality. A cheap screwdriver will bend, which renders your trip to the junkyard pointless. Conversely, your family might disown you if you let on that you accidentally left Great-Grandpa’s favorite Snap-On screwdriver in the trunk of a Buick at the local Pick-n-Pull.

The best junkyard tools are, generally, older ones. They’re the brand-name ones you find at estate sales or garage sales. You likely didn’t pay much for them, and they’re probably a little beat up, but they will do the job for generations. Perhaps most importantly, you have no attachment to them. Also, watch for sales at your local hardware store, particularly around summer or winter holidays. You might be able to snag a brand-name ratchet set for $9.99. (And, if so, you should buy a couple!)

By no means is this an exhaustive list, but it can serve as a starting point—or a checklist as you’re preparing to walk out the door.

Junkyard toolkit bag contents
Andrew Ganz

First, the basics, which don’t need much explanation:

Junkyard toolkit bag gloves
Andrew Ganz

Some specialty tools, which may or may not apply to your specific needs:

And here are some tools that you might not have thought of:

A long and very skinny flathead screwdriver can come in handy for myriad uses, including unlatching tiny electrical connectors buried deep in the dashboard. Interior trim removal tools will help prevent the destruction of interior panels. If you plan to attack parts that are hard to reach or need more torque, grab either a breaker bar or an 18-inch ratchet. Many junkyards will also allow you to bring in an electric power impact driver, which should be accompanied by the correct impact sockets. Pack safety glasses if you plan on crawling underneath the vehicle. (Actually, just keep a set in your go-bag—you never know when you might need them, and eyes are important.) If you want to retain the small screws, nuts, and bolts that held the part into the donor car, pack some sealable plastic bags and perhaps a permanent marker so you don’t forget what goes where. A small bottle of hand sanitizer is useful if the junkyard doesn’t have clean bathrooms.

Don’t despair if you’ve forgotten a tool or if one breaks while you’re extracting a part. Some junkyards sell the used tools that their employees find. Who knows—you may be able to buy back the 13 mm socket you left in the yard the last time you were there.

Junkyard toolkit bag tool pliers
Andrew Ganz

Generally, junkyards will let you take just about any tool you want inside, but some can be picky about power tools. Most won’t let you bring a jack, a torch, or a grinding tool. A surprising number of the places I’ve visited allow gas generators, though you may not be able to bring a separate fuel container. You can often bring a battery jumper box, which can be useful to power up a car’s electronics to confirm their operation before removal. Just be very careful when you do this, as you have to assume the vehicle has been doused in flammable fluids and that its wiring harness has been hacked apart.

Junkyards typically provide wheelbarrows or carts so you can haul large, heavy items. Many sell water, but you shouldn’t count on it. If it’s a hot day, be sure to bring in a bottle to stay hydrated.

chicago illinois auto junkyard
Unsplash/Josh Sonnenberg

There aren’t many tools I would personally recommend leaving at home aside from the kind of small multibit screwdriver you might keep in a kitchen drawer for quick household jobs. They’re simply too fiddly to use.

One last thing: Be sure to empty your toolbag out periodically. Receipts, screws, and small bits you completely forgot you tossed in there can and will accumulate.

How to Make the TSA Happy

Junkyard toolkit bag
Andrew Ganz

Pro tip: if you’re traveling somewhere and you have some spare time booked into your schedule, check the inventory at nearby self-service junkyards. Who knows, they might just happen to have a 1946 Pontiac Streamliner or a 1993 Geo Storm GSi.

The Transportation Security Administration is pretty straightforward about what kind of tools it will allow you to carry onto an airplane. They must be 7 inches or less in length. Anything longer will need to go into your checked suitcase. Measure your tools once, twice, or maybe even three times before putting them in your carry-on; a TSA agent will take away your 7.02-inch screwdriver.

While you might consider a screwdriver to be a sharp object, the TSA doesn’t. It classifies sharp objects as items like box cutters, utility knives, and throwing stars (yes, really) as “sharp objects,” which are not permitted on board an aircraft. They’ll have to go in your suitcase.

Junkyard toolkit bag tool wrenches
Andrew Ganz

Ultimately, your ability to place tools in your carry-on depends on the TSA agent’s whims. What flies—literally—at Boston Logan might not make it on your plane in Chicago O’Hare.

As I said earlier, self-service junkyards are mostly found in the U.S. and Canada, though they can also be found in a few other largely English-speaking locales. If you happen to be heading to New Zealand or Scotland, you’ll find a few yards that are strikingly similar to ours. You’ll follow the same TSA rules whether you’re heading to Auckland or Abilene, but the carry-on and checked-bag requirements may be different on the way back home. Consult local government security websites for their rules unless you want to leave your screwdrivers at Heathrow. As for that super-rare part you found abroad, if you can’t check it, shipping can be surprisingly reasonable if you don’t mind it taking the slow boat.

honda tank american junkyard scene
Unsplash/Corey Willett
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Comments

    I bring a 5 gallon bucket to carry parts back to the front of the yard in, as well as act as a handy place to sit when working on something that is at wheel-hub level. I used to bring a tarp to crawl under cars with, but after witnessing an unfortunate incident at a yard in California, I don’t crawl under cars in the junkyard anymore.

    If you are in Carroll County Maryland, “Pick Your Part” in Mount Airy is a good resource.
    Most of the great “Junkyards” are drying up (Zoning laws or the EPA)

    Great Falls, Virginia (suburb of Washington DC) had a great one. UPAR. We would spend hours searching for parts when we were in High School.

    It was sold off (in the late 70’s or early 80’s) and turned into a housing development. Now, the houses there, cost 4 to 5 million dollars.
    The best part is when we occasionally get invited to a party there, The homeowners had no idea their living room used to be in the middle of an auto graveyard!

    A great list of tools to basically have in the car at all times, not just for junkyard searching. I agree with adding the hacksaw, hammer and a breaker bar, plus most of the other stuff that was mentioned in comments!

    Great article, and a lot of good general info. Going to picaparts the same as some people go and window shop at malls (does anyone still do that?) and having a lot of diverse vehicles to ‘shop’ for, I have a slightly more robust selection of tools than mentioned in this article. With that in mind, here’s some things I’ve learned with almost 50 years of picapart travels (yes, some are repeats):

    * Being bald, I wear a baseball type cap. On hot sunny days, I’ll also put on sun block on my ears, neck, and other exposed skin, too.
    * I take a bottle of water, maybe two if it’s hot.
    * I wear steel toed boots. They have a 6″ heel that’s enough for support, yet still being fairly flexible.
    * I use cheap tools (when possible) that I’m not going to worry as much about if lost or forgotten in the yard (I keep a good stock of backups that I buy cheap at garage sales, swap meets, etc.). I haven’t had any issue with off-brand wrenches that say ‘drop-forged’, or sockets when not overly abused.
    * I switched from a metal tool box a few years ago (16 yr b-day gift from mom – sorry) to canvas bags. They don’t dent or scratch inside car trunks or anything around them.
    * I have two tool bags, one smaller than the other. I have batteries and the tools they power up in one bag. Keeps them from contacting metal tools that’s kept in the other bag.
    * Although I have a good compromise between wanted tools and weight, all the tools I normally take are still a bit heavy. But since most picaparts I scrounge thru have wheel barrows, it’s not a big issue.
    * I have a stash of ziplock type plastic bags for small parts, nuts & bolts, etc. I don’t bag things up in the yard because some places, once they see even a partially filled bag, will charge for those fasteners. While lying in the bottom of the wheel barrow, those places don’t waste their time over them.
    * Speaking of nuts & bolts (fasteners), I always take whatever attached the part I came for. Discovering I’ve lost a fastener, and the picapart was 50 mi away, well, I don’t like reciting a colorful new vocabulary for all to hear.
    * If needing to work under a vehicle and the ground is oily/muddy/dirty, grab a trunk mat from another vehicle. Try to find one made of rubber or fairly easy-to-clean material. Someone might be looking for that specific item.
    * I could write my own article, but I don’t want to put too many people to sleep 😊

    small propane torch, a bashometer, battery powered Sawzall, even a car trailer, years ago my wife and I went on a junkyard junket to Windy Hills in Wilmar Minosota, at that time the biggest antique car junkyard in north America, the guy who owned the place had just died, metal prices were way up so his kids decided to bring in a compactor and thin the herd from the twenty thousand plus cars, sitting in the yard was a rebuildable 1934 Chevrolet two door town sedan, one of many slated for the crusher, we gave them scrap metal price, 400 bucks, I asked them if they could move the car next to the office so it wouldn’t accidently get squashed, we went 400 miles back home and got our trailer and back to Windy Hills and picked up the Chevy, they crushed many nice old cars, what a shame!

    Lots of Pick-a-Parts in the LA area – weather is more conducive to the business, I guess.
    I would suggest a battery operated impact gun and a sawzall

    What about “Metrinch” tools? I brought out my metric sockets to do a job on my newly acquired 1970 Volvo B20, knowing that Volvo is Swedish, they didn’t fit, SAE fasteners I soon found out!

    Several years ago I went to a pick a part for a roof for my hot rod. No grinding tools allowed. I used a cordless sawzall to cut a ribbed roof off a dodge minivan. I timed it right so I was done cutting around the time my son got off of work so I had help to wheel it out. I will take extra tools along and leave them in my trunk just in case

    A couple of comments here…….as a matter of courtesy to my fellow junk yard pickers, I try not to damage the parts cars any more than necessary. I hate it when someone before me has damaged the part I need unnecessarily.

    Also, I bring a light tool kit into the yard, but have more tools in my truck. The yard I frequent will allow me to leave for additional tools without paying another entry fee. You probably don’t have to carry all of your tools into the yard when doing your recon survey.

    I keep a Dewalt 1/2″ impact and tire inflater in my truck. The impact saves time and if the old tires will hold air might give you the extra clearance to get at that bottom bolt.

    “There is a special place in Hell for Engineers who design without maintenance in mind” That is my own world famous quote, created because of my lived experience.

    With increasing age, I’m thinking hard shell knee pads and a rolling toolbox or hand truck. It’s been a while since I’ve been to a pick and pull. I actually carry most of a kit in my truck already with a tool bag, socket set and work gloves, plus water.

    Also being of increasing age, hard shell knee pads may just be my favorite tools out of all things in my shop!

    Two things I always take; my cordless impact and an old towel or blanket. Towel or blanket for those areas where you need to lay on the ground or to use inside a nasty mouse infested interior with broken glass.

    I always look at youtube videos to see how to remove stuff. I found that I needed E20 and E14 sockets to remove a seat from a Chevy truck

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