How to Build the Perfect Junkyard Tool Kit

Andrew Ganz

Your toolkit needs to strike a fine balance between luggable and overkill.

Just about every gearhead has been to a pull-a-part junkyard. The (mostly) American phenomenon of a self-service automotive dismantler has been around for generations, and they generally all look the same: rows and rows of decrepit donor cars begging to provide you with that one part you absolutely need to complete a restoration, get your car back on the road, or upgrade it to way cooler spec.

Junkyards can be intimidating. They’re hidden behind big fences, which are often topped with barbed wire that’s sometimes electrified. They’re filthy. And they’re full of cars (and, unfortunately, sometimes patrons) that are ready to slice into you if you cross them the wrong way.

junkyard freysteinn-g-jonsson-50AJKy7FH7o-unsplash
Unsplash/Freysteinn G. Jonsson

They are, however, the best—and sometimes the only—place to find parts for many cars.

Here’s what you need to know about building a toolkit for a junkyard.

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Consider What Kind of Cars You Want to Pull Apart

Cars are held together with a staggering number of fasteners. Dismantling them can be easy—if you’re brutal, that is. We could argue for days about what’s easier to work on: an old car with relatively simple construction, or a new one designed with serviceability in mind but many layers of panels and wiring to work through.

Junkyard toolkit bag tool sleeve
Andrew Ganz

Before you even start to pack up your toolbag, think about what you’re after—and what you’ll need to get there. If you’re planning to dig through an ‘80s Mercedes-Benz, you can leave your SAE sockets at home. The inverse is true, despite its misleading name, if you’re after International Harvester parts. Japanese cars use a special type of screw that looks like a Phillips but is shaped a bit differently. The best way to get into one without stripping the screw is to do so with a Japanese Industrial Standard (JIS) screwdriver. (Once you’ve used one, you’ll never go back.) You may also be surprised at how long some auto brands have used Torx screws, particularly for interior trim or body panels. Cheap Torx bits will round out easily, so it’s worth spending on good stuff.

If you’ve been through your car a number of times, you probably know what type of screws you’re bound to encounter. If not, flip through the service manual and see what tools it commonly calls for.

Junkyard toolkit bag tools
Andrew Ganz

Newer cars—and by that, I mean cars from the last 50 or so years—tend to use a lot of plastic clips, which are astoundingly strong right up until they snap. And then they’re incredibly sharp, always in the way, and likely not quite broken enough to allow you to remove whatever they were holding together. Plan accordingly.

And if you’re after a specific part for a specific car, try to remove the one in your vehicle first. You’ll find out exactly what tools are needed for that job. Then again, this isn’t always the best advice, as sometimes it can be very useful to “practice” on a junkyard car before tearing yours apart.

Find the Right Carrying Case

Junkyard toolkit bag
Andrew Ganz

You may wind up doing a lot of walking in a junkyard, which means you probably don’t need an enormous toolkit. Personally, I prefer a relatively lightweight, low-frill, fabric bag with a zipper at the top. My current junkyard toolbag came with a set of power tools I bought at a big-box store. I’ve used it for about two years, and it shows little wear thanks to its durable construction. It might be my favorite bag yet. Others may prefer a hard plastic or metal toolbox. If you’re a junkyard regular, you’ve certainly seen people lug wheeled tool chests around. To each their own, but this seems like a gigantic pain.

Here’s why I like a simple fabric bag: For one, they’re inexpensive. You’ll inevitably snag the bag on something, and a tool bag with a hole in it is pretty much useless. Fewer pockets mean fewer places to accidentally leave a part in the bag from your last trip, which will irritate the folks at the entrance counter. A zipper on top means that your tools won’t inadvertently fall out. One with fairly large handles can double as a carrier for some of your freshly snagged parts, too.

Now Fill the Bag With the Right Tools

Junkyard toolkit bag
Andrew Ganz

Critically, your junkyard tools should be of good—but not heirloom—quality. A cheap screwdriver will bend, which renders your trip to the junkyard pointless. Conversely, your family might disown you if you let on that you accidentally left Great-Grandpa’s favorite Snap-On screwdriver in the trunk of a Buick at the local Pick-n-Pull.

The best junkyard tools are, generally, older ones. They’re the brand-name ones you find at estate sales or garage sales. You likely didn’t pay much for them, and they’re probably a little beat up, but they will do the job for generations. Perhaps most importantly, you have no attachment to them. Also, watch for sales at your local hardware store, particularly around summer or winter holidays. You might be able to snag a brand-name ratchet set for $9.99. (And, if so, you should buy a couple!)

By no means is this an exhaustive list, but it can serve as a starting point—or a checklist as you’re preparing to walk out the door.

Junkyard toolkit bag contents
Andrew Ganz

First, the basics, which don’t need much explanation:

Junkyard toolkit bag gloves
Andrew Ganz

Some specialty tools, which may or may not apply to your specific needs:

And here are some tools that you might not have thought of:

A long and very skinny flathead screwdriver can come in handy for myriad uses, including unlatching tiny electrical connectors buried deep in the dashboard. Interior trim removal tools will help prevent the destruction of interior panels. If you plan to attack parts that are hard to reach or need more torque, grab either a breaker bar or an 18-inch ratchet. Many junkyards will also allow you to bring in an electric power impact driver, which should be accompanied by the correct impact sockets. Pack safety glasses if you plan on crawling underneath the vehicle. (Actually, just keep a set in your go-bag—you never know when you might need them, and eyes are important.) If you want to retain the small screws, nuts, and bolts that held the part into the donor car, pack some sealable plastic bags and perhaps a permanent marker so you don’t forget what goes where. A small bottle of hand sanitizer is useful if the junkyard doesn’t have clean bathrooms.

Don’t despair if you’ve forgotten a tool or if one breaks while you’re extracting a part. Some junkyards sell the used tools that their employees find. Who knows—you may be able to buy back the 13 mm socket you left in the yard the last time you were there.

Junkyard toolkit bag tool pliers
Andrew Ganz

Generally, junkyards will let you take just about any tool you want inside, but some can be picky about power tools. Most won’t let you bring a jack, a torch, or a grinding tool. A surprising number of the places I’ve visited allow gas generators, though you may not be able to bring a separate fuel container. You can often bring a battery jumper box, which can be useful to power up a car’s electronics to confirm their operation before removal. Just be very careful when you do this, as you have to assume the vehicle has been doused in flammable fluids and that its wiring harness has been hacked apart.

Junkyards typically provide wheelbarrows or carts so you can haul large, heavy items. Many sell water, but you shouldn’t count on it. If it’s a hot day, be sure to bring in a bottle to stay hydrated.

chicago illinois auto junkyard
Unsplash/Josh Sonnenberg

There aren’t many tools I would personally recommend leaving at home aside from the kind of small multibit screwdriver you might keep in a kitchen drawer for quick household jobs. They’re simply too fiddly to use.

One last thing: Be sure to empty your toolbag out periodically. Receipts, screws, and small bits you completely forgot you tossed in there can and will accumulate.

How to Make the TSA Happy

Junkyard toolkit bag
Andrew Ganz

Pro tip: if you’re traveling somewhere and you have some spare time booked into your schedule, check the inventory at nearby self-service junkyards. Who knows, they might just happen to have a 1946 Pontiac Streamliner or a 1993 Geo Storm GSi.

The Transportation Security Administration is pretty straightforward about what kind of tools it will allow you to carry onto an airplane. They must be 7 inches or less in length. Anything longer will need to go into your checked suitcase. Measure your tools once, twice, or maybe even three times before putting them in your carry-on; a TSA agent will take away your 7.02-inch screwdriver.

While you might consider a screwdriver to be a sharp object, the TSA doesn’t. It classifies sharp objects as items like box cutters, utility knives, and throwing stars (yes, really) as “sharp objects,” which are not permitted on board an aircraft. They’ll have to go in your suitcase.

Junkyard toolkit bag tool wrenches
Andrew Ganz

Ultimately, your ability to place tools in your carry-on depends on the TSA agent’s whims. What flies—literally—at Boston Logan might not make it on your plane in Chicago O’Hare.

As I said earlier, self-service junkyards are mostly found in the U.S. and Canada, though they can also be found in a few other largely English-speaking locales. If you happen to be heading to New Zealand or Scotland, you’ll find a few yards that are strikingly similar to ours. You’ll follow the same TSA rules whether you’re heading to Auckland or Abilene, but the carry-on and checked-bag requirements may be different on the way back home. Consult local government security websites for their rules unless you want to leave your screwdrivers at Heathrow. As for that super-rare part you found abroad, if you can’t check it, shipping can be surprisingly reasonable if you don’t mind it taking the slow boat.

honda tank american junkyard scene
Unsplash/Corey Willett
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Comments

    Missed a Hammer. At times you need to break things loose. Not a big one and even a dead blow would do in many cases. Also wasp spray.

    There are videos of Wasp infested vehicles which at that point I would say set the car on fire and be done with it.

    Very few mention being dressed for a boneyard tour.
    Heavy long leg jeans, heavy tall socks, tall heavy work boots ( preferably with steel toes and shanks). Long sleeve shirt, broad brimmed hat and good gloves. It is so easy to get sliced while moving around the yard.
    For the bugs, I bring a large aérosol can of CRC Brakleen
    ( the non flamable type) which kills on contact. A bandana is good to keep the sweat out of your eyes. Yes some band aids and styptic powder to stem any bleeders. Hand sanitizer and a big jug of fresh water.
    Having the right tools is all well and good, but protecting your body is paramount. Boneyards are very dangerous places.

    I generally grab a kitty litter bucket, think my way through the part extraction process, load the bucket with the necessary tools, then go back through the toolbox for those ‘just in case’ tools. I don’t really keep an exclusive set of tools for the boneyard because I know I would rob tools from it

    Yes, a jack can come in real handy. But I’ve yet to go to a picapart (self-serve auto salvage yard) that allows them in their yard.

    Instead of a tool bag, I suggest a tool backpack. Yes, they cost more, but it frees both hands for carrying parts out.

    Back when I had a salvage yard about 6 miles away, I carried a Sears Craftsman (110 piece?) tool set in a moulded plastic case to obtain parts for my Sidekick. I’m not sure if I needed any other tools. As each piece had its place in the box, it was easy to tell if any had not been put back before leaving.

    Impact screwdriver. The tool that rotates the screwdriver head with a strike of a hammer on the top of the tool.

    Some “junkyard tools,” you privileged elite. Almost all those tools are brand-new. A true junkyard kit is made up of tools you found at the junkyard, or at roadside. The bottom of your toolbox should be snipped scrap metal, held in with mis-matched sheet metal screws. You should need a tetanus booster just to handle it.

    “…a new one (car) designed with serviceability in mind”… hahahahahahah, that’s a good one! 😁😁😁

    There are a few servicability features on new cars, but not many. They are mostly made for quick and easy assembly at the factory, NOT to be taken apart. Ford engineers need to be all fired so Ford can start over. At least the interior guys, and under hood guys. Who puts in heater cores and AC actuator motors in the very back then assembles the car so they can’t be fixed without tearing half the interior apart (entire dash has to come out)? They also put things in the engine bay right in the way of parts that will eventually need maintenance. Can’t even easily change spark plugs! That’s a half day job at least! I don’t care if they should only need replacing every 100K miles or so, they shouldn’t be THAT hard to get to!!

    A small First Aid kit – bandaids, wrap/gauze. Nothing worse than bleeding all over fresh parts.
    Hand cleaner & a rag or 2.
    Large channel-locks and a BFH if you’re after bigger parts.
    Small multi-meter can be handy.
    Make sure toolbag has shoulder strap – especially if you’re going to a yard with no parts carts.

    Gloves – both disposable and the more manly type – shallow & deep sockets in the sizes you’ll need. Crescent wrench. A shirt with pockets. Clip removal tool(s). I had a small “Pick-A-Part” toolbox – old, rougher tools that could be lent/lost/whatever without agony. A buddy & I really amused ourselves at the yards, and we found great stuff back then for our ’60s-’70s cars, but eventually the supply of applicable stuff dried up enough that we quit going. I should probably visit a yard or two just to check their inventory.

    Hammer, definitely a hammer. You may need to compromise between something too light to be effective, and a true BFH. A nearby rock may not give you the necessary precision.

    Second the hammer. Add a long flat blade screwdriver as a pry bar. And I (usually) replace the tool right back in the box after each use. I’ve already put my share of Craftsman tools back out into the pick n pull universe.

    Depending on what I’m looking for, (sometimes I don’t know until I see it), I will do a recon walk thru with maybe a couple tools in my pockets. If I find something that requires more tools, a hand stamp on the way out and back in with the rest. This stategy might not be the best on a half price weekend sale.
    I bring those cheesey gadget wrenches that adjust to fit multiple sizes. The ones that you never would buy for yourself, but you get from well meaning relatives for Christmas. In the same veln (or is that vane?) a screwdriver with interchangeable tips. I also bring a hacksaw, as well as hacksaw blades with a holder to use them in tight spaces.

    SAE vs Metric is a key decision point. Battery power tools like impact wrench can make a big difference.

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